It is the International Scientific Review of the Ethical Packaging Charter Foundation. A bimonthly publication in which 7 multidisciplinary articles are presented, relating to packaging, selected by several magazines of the digital science world.
In this Number:
Polyhydroxyalkanoates (PHAs): Mechanistic Insights and Contributions to Sustainable Practices.
Over the past two centuries, there has been a significant increase in the global production and use of petrochemical-based plastics. This surge has led to widespread ecological imbalances, affecting air quality, terrestrial and marine ecosystems, food chains, and plant life. Consequently, the excessive use of such polymers has created challenges in solid waste management, with methods such as bio- or photodegradation, incineration, landfill disposal, and recycling proving to be time-consuming and labor-intensive. Therefore, the growing demand for biodegradable polymers has made their development increasingly urgent. This study provides a systematic overview of PHAs, including their classification, historical background, production methods, potential commercialization challenges, and various applications.
https://www.mdpi.com/2673-8392/4/4/126
Production of Starch-Based Flexible Food Packaging in Developing Countries: Analysis of the Processes, Challenges, and Requirements
Biodegradable packaging offers an affordable and sustainable solution to global pollution, particularly in developing countries with limited recycling infrastructure. Starch is well suited to develop biodegradable packages for foods due to its wide availability and simple, low-tech production process. Although the development of starch-based packaging is well documented, most studies focus on the laboratory stages of formulation and plasticization, leaving gaps in understanding key phases such as raw material conditioning, industrial-scale molding, post-production processes, and storage. This work evaluates the value chain of starch-based packaging in developing countries. It addresses the challenges, equipment, and process conditions at each stage, highlighting the critical role of moisture resistance in the final product’s functionality. A particular focus is placed on replacing single-use plastic packaging, which dominates food industries in regions with agricultural economies and rich biodiversity. A comprehensive analysis of starch-based packaging production, with a detailed understanding of each stage and the overall process, should contribute to the development of more sustainable and scalable solutions, particularly for the replacement of single-use packages, helping to protect vulnerable biodiverse regions from the growing impact of plastic waste.
https://www.mdpi.com/2304-8158/13/24/4096
Planting Seeds of Change in Foodstyles: Growing Brand Strategies to Foster Plant-Based Alternatives Through Online Platforms.
This article delves into the landscape of the plant-based food industry, exploring innovative market entry strategies and their interplay with the evolving food market and shifting consumer preferences and lifestyles. Adopting a multidimensional approach, the study reflects diverse perspectives at play. Through a comparative analysis of strategic promotion and growth strategies employed by both innovative startups and established industry giants in the plant-based alternatives sector in Germany, the study aims to capture the challenges faced by the ‘newer’ wave of plant-based alternatives. This examination is particularly relevant for navigating the complexities of entering a competitive market. Striving to penetrate evolving consumer lifestyles, the study draws insightful comparisons with their “older” counterparts. In addition, through in-depth interviews with selected companies, the study investigates the entry methods of startups venturing into the German market, aiming to identify parallels and contrasts in market strategies with established brands. This provides valuable insights into innovation within the alternative food market. Furthermore, the study explores the process of brand “platformization” by scrutinizing the websites of the selected companies and analyzing customers’ online reviews of their brand experience. This comprehensive analysis unveils distinctive patterns in communication strategies, brand positioning, and consumer engagement, offering insights into the ways plant-based innovation shapes new, caring lifestyles. The main findings include a strong correlation among dimensions related to food quality, use, and taste, indicating a holistic approach to food consumption facilitated by online platforms.
Development of a Low-Cost Automated Injection Molding Device for Sustainable Plastic Recycling and Circular Economy Applications
In response to the critical demand for innovative solutions to tackle plastic pollution, this research presents a low-cost, fully automated plastic injection molding system designed to convert waste into sustainable products. Constructed entirely from repurposed materials, the apparatus focuses on processing high-density polyethylene (HDPE) efficiently without hydraulic components, thereby enhancing eco-friendliness and accessibility. Performance evaluations identified an optimal molding temperature of 200 °C, yielding consistent products with a minimal weight deviation of 4.17%. The key operational parameters included a motor speed of 525 RPM, a gear ratio of 1:30, and an inverter frequency of 105 Hz. Further tests showed that processing temperatures of 210 °C and 220 °C, with injection times of 15 to 35 s, yielded optimal surface finish and complete filling. The surface finish, assessed through image intensity variation, had a low coefficient of variation (≤5%), while computer vision evaluation confirmed the full filling of all specimens in this range. A laser-based overflow detection system has minimized material waste, proving effective in small-scale, community recycling. This study underscores the potential of low-cost automated systems to advance the practices of circular economies and enhance localized plastic waste management. Future research will focus on automation, temperature precision, material adaptability, and emissions management.
https://www.mdpi.com/2411-5134/9/6/124
Analysis of Plasticizer Contamination Throughout Olive Oil Production
This study monitored the contamination of 32 plasticizers in olive oil throughout the production and storage process. Samples were collected at different stages of production from three olive oil production lines in distinct regions of Portugal and analyzed for 23 phthalates and 9 phthalates substitutes to identify contamination sources. The developed analytical method employed liquid–liquid extraction with hexane/methanol (1:4, v/v), followed by centrifugation, extract removal, and freezing as a clean-up step. Analysis was conducted using gas chromatography tandem mass spectrometry (GC-MS/MS), with detection limits ranging from 0.001 to 0.103 mg/kg. The results revealed that plasticizer concentrations progressively increased at each stage of the production process, although unprocessed olives also contained contaminants. Di-isononyl phthalate (DINP) was the most prevalent compound, but all phthalates regulated by the European Union for food contact materials were detected, as well as some unregulated plasticizers. In a few packaged olive oils, DINP concentrations exceeded the specific migration limits established by European regulations. Samples stored in glass and plastic bottles showed no significant differences in plasticizer concentrations after six months of storage. However, higher concentrations were observed in plastic-packaged samples after 18 months of storage. Our findings indicate that the primary source of plasticizer contamination in olive oil originates from the production process itself, except for prolonged storage in plastic bottles, which should be avoided.
https://www.mdpi.com/1420-3049/29/24/6013
How Reducing Fossil-Based Plastic Use Can Help the Overall Sustainability of Oyster Farming: The Case of the Gulf of La Spezia
Oyster farming plays a crucial role in sustainable food production due to its high nutritional value and relatively low environmental impact. However, in a scenario of increasing production, it is necessary to consider the issue of plastic use as a limitation to be addressed. A life cycle assessment (LCA) was conducted on oyster farming in La Spezia (Italy) as a case study, utilizing 1 kg of packaged oysters as the functional unit. Fossil-based plastics and wooden packaging were identified as the primary environmental concerns. To analyze potential strategies for reducing the environmental impact of oyster farming, alternative scenarios were considered wherein fossil-based materials were replaced with bio-based materials. Specifically, this study examined the substitution of the current packaging, consisting of a wooden box and a polypropylene (PP) film, with a fully recyclable PP net. Additionally, polylactic acid (PLA), polyhydroxyalkanoates (PHAs), and bio-based polyethylene terephthalate (Bio-PET) were proposed as alternatives to virgin high-density polyethylene (HDPE) and PP for buoys, oyster bags, and boxes. Among the scenarios analyzed, the sole effective strategy to reduce the impact of plastics on the process is to replace them with PHA. In the other cases, the high energy consumption of their non-optimized production renders them disadvantageous options. However, the assessment must include the effects of degradation that traditional plastics can have in the marine environment, an aspect that potentially renders natural fibers more advantageous. The use of PP net packaging has demonstrated high efficacy in reducing impacts and provides a foundation for considering the need to combine sustainability and marketing with current legislation regarding food packaging.
https://www.mdpi.com/2079-9276/14/1/10
Evaluation of Possible Contaminants from Sustainable Materials Intended for Food Contact
The ecological transition is leading industry towards the use of materials of natural origin, which are often proposed for food contact materials as a sustainable solution to reduce plastic use. They are perceived as safe by consumers; however, a strict control on potential contaminants able to migrate to food and beverages is necessary to assess safety. Thus, the development of analytical methods for the detection and the identification of potentially occurring harmful substances is strongly encouraged, and the combination of different techniques can be a solution to obtain complementary information. In this work, GC-MS, HPLC-MS, ATR-IR and ESEM have been exploited with the aim of monitoring both volatile and non-volatile compounds, and to control surface composition and morphology. Extraction with solvent and migration experiments with simulants were performed on 11 commercial samples, including plates, caps, and wooden coffee stirrers. Global and specific migration studies were carried out, and possible differences before and after use were explored. Analysis after solvent extraction confirmed the presence of additives, and of Non-Intentionally-Added Substances (NIAS) that were also found in migration studies. Data on morphological characterisation were useful to control the item composition, and to check the stability of the materials after repeated use.
https://www.mdpi.com/2071-1050/17/1/178
